WeaveX

Location

Hook Park

Role

Computational Design & Digital Fabrication

Workshop

D.LAB

Intro

Weave.X explores the spatial and structural potential of concrete through robotic fabrication and computational design. Conceived as an amorphous enclosure, the project challenges conventional applications of concrete by reimagining it as a network of interdependent, branching elements, both self-supporting and visually intricate.

Process

The design process began with 2D geometric studies of lines and arcs, translated into 3D components using a custom algorithm to generate a high-resolution mesh. Element thickness varies according to structural requirements, with form optimisation guided by Finite Element Analysis. Robotic bending shaped over 80 precision steel rods as reinforcement ribs, while CNC-cut polypropylene created origami-style moulds with mountain and valley folds for casting the fibre-reinforced concrete network.

Technical drawing of fabrication process for concrete network WeaveX
Technical drawing of fabrication process for concrete network WeaveX
Final image on site of concrete network pavilion weaveX
Final image on site of concrete network pavilion weaveX

Goal

To push the boundaries of material expression in concrete by integrating digital design with advanced robotic manufacturing. The project investigates how algorithmically driven forms can inform structure and aesthetics, while minimising material waste and fabrication tolerances.

Ribar rods bending using robotic fabrication with a KUKA
Ribar rods bending using robotic fabrication with a KUKA
Concrete network pavilion texture closeup image
Concrete network pavilion texture closeup image

Result

The final structure, a 3×3×2.4m enclosure, embodies an expressive interplay between form, structure, and fabrication logic. Recognized with the Architizer A+ Popular Choice Award in Architecture + Technology, Weave.X serves as a prototype for future workflows combining computation, structural analysis, and robotic making.

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